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Engine and Transmission

Delphi Fluid Temperature Sensors

Delphi Fluid Temperature Sensors are continuous function devices that change resistance inversely to temperature. They measure the temperature of oil, fuel, water or engine coolant and provide a signal to the powertrain control module. These brass sensors consist of four major components:

  • Brass shell
  • Thermal grease
  • Gasket
  • Insert molded connector

The shell uses customized thread and hex sizes per application requirements and the connector contains a Negative Temperature Coefficient (NTC) thermistor with a crimpless conductive path.

Benefits

  • Simple design with few components for cost-effective, lightweight package
  • Design flexibility with customized mounting features, sealing options, connection systems, and resistance output
  • Crimpless conductive path eliminates an electrical interface
  • 100 percent resistance calibration verification helps ensure quality and reliability
  • Packaging variations include a dual coolant (coolant and gauge sensors), a right angle connection, and a reduced size for small engine applications

 

Specifications for Fluid Temperature Sensor 


 Thermal and Electrical Properties

  • Typical voltage supply: 5 VDC
  • Operating temperature: -40°C to 135°C
  • Resistance at 25°C: 2795 ohms
  • Thermal time constant: 15-24 sec. in silicone oil
  • Accuracy (±°C) -40°C to 100°C: ±0.56 to 0.77°C
  • Accuracy (±°C) 100°C to 150°C: ±0.77 to 1.24°C
     

Mechanical Characteristics

  • Sensor housing material: Brass
  • Sensor connector material: PBT 30% GF
  • Thread size: M12 x 1.5; Hex size: 18.90 mm (3⁄4 in.)
  • Thread size: 3⁄8 in. – 18 NPTF; Hex size: 18.90 mm (3⁄4 in.)
  • Thread size: 1⁄2 in. – 14 PTF; Hex size: 22.22 mm (7⁄8 in.)
  • Sealing washer (copper; for metric threads only): P⁄N 12146937
  • Suggested mating connector assembly: P⁄N 15336004
  • Installation torque: 20 Nm, dynamic
  • Overall weight: 23.2 to 62.2 grams

Fluid Temperature Sensor Diagram

 

Specifications for Downsized Fluid Temperature Sensor

 Thermal and Electrical Properties

  • Typical voltage supply: 5 VDC
  • Connector operating temperature: -40°C to 125°C
  • Sensor tip operating temperature: -40°C to 150°C (180°C peak)
  • Resistance at 25°C: 10,000 ohms
  • Thermal time constant: < 15 sec. in silicone oil
  • Accuracy (±°C) -40°C to 150°C: ±1.0°C

Mechanical Characteristics

  • Sensor housing material: Brass or stainless steel
  • Sensor connector material: PBT 30% GF
  • Thread size: M10 x 1.5; Hex size: 15.87 mm (5⁄8 in.)
  • Thread size: 1⁄8 in. – 27 NPTF; Hex size: 15.87 mm (5⁄8 in.)
  • Sealing: O-ring, dryseal pipe thread
  • Suggested mating connector assembly: AMP 1-967644-1
  • Installation torque: 12 ±2 Nm
  • Overall weight: 15.3 to 16.3 grams

Downsized Fluid Temperature Sensor Diagram

Note: All measurements are in millimeters.